Automatic Battery Product Line, Battery Assembly Line Manufacturers-Solution of The Prismatic Cell

1. Structure of production line system

Designing and planning meets customer demands. The sample is as follow (Reference only)

Solution of The Prismatic Cell

2. Features of production line system

3. Process flow

4. Safety design

Solution of The Prismatic Cell

5. Cell, pallet and probe

Solution of The Prismatic Cell
Solution of The Prismatic Cell
Solution of The Prismatic Cell

6. Formation machine and grading machine

Formation machine with vacuum: Combined with charge-discharge system to realize formation process.

Solution of The Prismatic Cell

Grading machine: Combined with charge-discharge system to realize grading process.

Solution of The Prismatic Cell

Wiring diagram

Solution of The Prismatic Cell

7. Vacuum control system

Instructions

1. Regulate the pumping speed.

2. Collect volatilized electrolytes.

3. Gas-liquid separation.

4. Independent vacuum control system for each position.

5. Vacuum leakage detection.

6. Independent vacuum units for each position.

Solution of The Prismatic Cell

8. Pallet-in/out machine

Solution of The Prismatic Cell
Diagram of the pallet-in/out machine(Reference only)

Technical parameter of the pallet-in/out machine(Reference only)

Solution of The Prismatic Cell
Solution of The Prismatic Cell

9. Nail insertion machine

Solution of The Prismatic Cell
Diagram for nail inserting machine(Reference only)

Introductions

1. Cells input by RGV.

2. Pallet located automatically.

3. Nails insert into the injecting hole automatically by manipulator.

4. Cells output by RGV.

Requirements

Positioning mechanism: Pallet located automatically.

Nail insertion mechanism: Not touch the cell; Check whether the insertion is completed.

Nail feeding mechanism: Combining the vibration disc with the linear vibrator.

Accuracy of nail insertion: The omission of inserting is zero.

Alarm: Abnormal alarm.

10. Nail evulsion machine

Solution of The Prismatic Cell
Diagram for nail evulsion machine(Reference only)

Discriptions

1. Cells input by RGV.

2. Pallet located automatically.

3. Nails pull out from the injecting hole automatically by manipulator.

4. Cells output by RGV.

Requirements

Positioning mechanism: Pallet located automatically.

Nail evulsion mechanism: Not touch the cell; Check whether the evulsion is completed.

Nail discharging mechanism: Collect all the abandoned nail by an anticorrosive container.

Accuracy of nail evulsion: The omission of evulsion is zero.

Alarm: Abnormal alarm.

11. OCV/IR test sorter

Solution of The Prismatic Cell
Diagram for OCV/IR test sorter(Reference only)

Discriptions

1. Measuring the voltage and internal resistance of the cell.

2. Cells output in grades.

3. Reuse the pallet.

Technical parameter(Reference only)

Solution of The Prismatic Cell

12. Calibrator for charge-discharge system

Solution of The Prismatic Cell

Discriptions

Calibrator integrates industrial computer, DC power supply, electronic load, multimeter, switching tools, fixtures and WiFi.

Calibrator is moved by RGV.

Connection diagram

Solution of The Prismatic Cell

13. Vacuum measuring tooling

Solution of The Prismatic Cell

Discriptions

Vacuum measuring tooling integrates industrial computer, DC power supply, vacuum gauge, fixtures and WiFi.

Vacuum measuring tooling is moved by RGV.